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Who reprocesses used nuclear fuel

Used fuel still contains about 96% of its original uranium and roughly 1% plutonium. Reprocessing dissolves it and separates that usable material from the fission products. Two commercial plants are operating: Orano's La Hague in France at 1,700 tonnes a year and Rosatom's Mayak at 400. Japan has been building Rokkasho since 1993 and postponed it more than twenty times. The United Kingdom reprocessed for decades and stopped entirely.

World capacity
3,860
tHM/yr · 2022
Top 3 share
75%
Orano, JNFL, Rosatom
Largest operator
Orano
44% of world capacity
Facilities listed
4
each with a sourced figure

The chemistry is PUREX, developed in the 1940s for weapons plutonium and adapted for civil fuel. Chop the assemblies, dissolve them in nitric acid, and use solvent extraction to pull out uranium and plutonium separately, leaving the fission products behind as a highly radioactive liquid that is then vitrified into glass logs.

What it achieves. It recovers material that can be made into fresh fuel: the plutonium into MOX, the uranium into reprocessed uranium that only Russia converts at scale. It also cuts the volume of material needing deep disposal substantially, though not the radioactivity.

What it does not achieve. It does not remove the need for a repository. Vitrified high-level waste still has to go underground, and reprocessing countries are no further ahead on disposal than the ones that skipped it. France, which reprocesses more than anyone, does not expect Cigéo to open before 2050.

Why most countries do not do it. Separating plutonium creates a stream of weapons-usable material in a civil facility, which is the proliferation concern the United States found decisive when it abandoned commercial reprocessing in the 1970s. It is also expensive, and only pays against a uranium price far above anything seen since. The countries that reprocess mostly decided to before either of those arguments had been made.

The result is a large stockpile of separated civil plutonium held by countries whose plans for using it have not survived contact with events. The United Kingdom holds the largest, and shut its MOX plant in 2011.

Why this stage is a chokepoint

Reprocessing is a chokepoint in the opposite direction from every other stage on this site: the constraint is not too little capacity but too little demand. La Hague and Mayak between them can handle more than their customers send. Rokkasho would add 800 tonnes a year to a market that does not obviously want it. The stage matters not because supply is tight but because it is the one point in the civil fuel chain that produces separated plutonium, which is why it is watched the way enrichment is.

World capacity by operator

OperatortHM/yrShareBar
Orano 1,700 44.0%
JNFLnot yet operating 800 20.7%
Rosatom 400 10.4%
India (DAE, 4 plants) 260 6.7%

World total 3,860 tHM/yr (2022). Includes Rokkasho's 800 tHM/yr design capacity, which has never operated commercially. Source: World Nuclear Association, Processing of Used Nuclear Fuel.

Facilities

Facility OperatorCountry Capacity Status
La Hague Orano France 1,700tHM/yr operating
Sellafield (Magnox reprocessing) Nuclear Decommissioning Authority United Kingdom 1,500tHM/yr closed
Rokkasho Reprocessing Plant Japan Nuclear Fuel Limited Japan 800tHM/yr construction
Mayak, Ozersk Rosatom Russia 400tHM/yr operating

Sources

How these sources are used, including the corrections applied on top of them and what is deliberately left blank · download the underlying data

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